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AISI 3135 35NiCr6 1.5815 Quenching and Tempering Steel

Grade: 35NiCr6 1.5815
Equivalent Steel: AISI 3135
 
35NiCr6/1.5815 is a widely used nickel-chromium alloy quenched and tempered steel. Its chemical composition is based on a medium carbon content (0.30-0.37%), with nickel (1.20-1.60%) and chromium (0.80-1.10%) as the core alloying elements. The addition of nickel significantly enhances the material's low-temperature toughness, hardenability, and overall toughness levels. Chromium synergistically improves hardenability, strength, and wear resistance. After quenching and tempering treatment, this material achieves an ideal combination of high strength, good plasticity, and impact toughness.
Availability:
Quantity:
  • 35NiCr6

1.5815 steel

35NiCr6 / 1.5815 is an alloy structural steel classified according to European standards EN 10083-3. This steel grade finds extensive application in industrial production, particularly for critical components demanding high strength and toughness, such as heavy machinery, power transmission systems, and engineering structures subjected to high stresses. It corresponds to different grades in international standards, such as 3135 (ASTM A29) in the American standard.

35NiCr6 steel exhibits excellent hardenability, machinability, and comprehensive mechanical properties. Consequently, it is frequently used in the manufacture of heavy-duty gears, crankshafts, high-load connecting rods, critical bolts, and other core transmission components subjected to impact and alternating loads.

1: Steel equivalent

Country

USA

Europe

Standard

ASTM A29

EN10083-3

Grade

3135

35NiCr6/1.5815

2: Chemical composition

Grade

C

Si

Mn

P

S

Cr

Ni

35NiCr6/1.5815

0.30-0.37

0.40Max

0.60-0.90

0.025Max

0.025Max

0.80-1.10

1.20-1.60

3: Mechanical properties .

Mechanical properties for 35NiCr6 quenching and tempering alloy steel according to EN10083-3.

Size range

Tensile strength

Yield strength

Alongation

Area of reduction

Impact value At RT/J

d≤16

t≤8

880-1080Mpa

740Mpa Min

12% Min

40% Min

/

16<d≤40

8<t≤20

880-1080Mpa

740Mpa Min

14% Min

40%Min

35J Min

40<d≤100

20<t≤60

780-980Mpa

640Mpa Min

15% Min

40%Min

35J Min

Sampling and preparation of test pieces for 35NiCr6 quenching and tempering steel.

1): According to EN10083-1, all samples shall be taken at a distance of 12.5mm below the heat treated surface

2): As stipulated in the contract between buyer and seller.

4: Surface hardness and hardenability.

Heat Treatment

Hardness

Soft annealed (+A)

HB223Max

Quenched and tempred (+QT)

HRC28-32(Common Range)

Where the steel is ordered by using the symbols for normal (+H) or restricted (+HL, +HH) hardenability requirements, the hardenability values should apply below:

Distance in mm from quenched end

Distance

1.5

3

5

7

9

11

13

15

20

25

30

35

40

45

50

Hardness

In HRC + H

max

58

58

58

57

57

55

55

55

53

53

50

50

/

/

/

min

49

49

49

48

48

44

44

44

40

40

35

35

/

/

/

Hardness

In HRC + HH

max

58

58

58

57

57

55

55

55

53

53

50

50

/

/

/

min

53

53

53

52

52

50

50

50

48

48

45

45

/

/

/

Hardness

In HRC + HL

max

54

54

54

53

53

49

49

49

45

45

40

40

/

/

/

min

49

49

49

48

48

44

44

44

40

40

35

35

/

/

/

Scatter bands for the Rockwell - C hardness in the end quench hardenability test.


35NiCr6

5: Supply size & Tolerance & Stock size

Product type

Size range

Length

Hot rolled bar

Φ16-Φ300mm

6000-9000mm

Hot forged bar

Φ140-Φ800mm

3000-5800mm

Hot rolled plate/sheet

T:12-120mm; W:1500-2500mm

2000-5800mm

Hot Forged block

T: 80-800mm; W: 100-2500mm

2000-5800mm


Surface Finish

Turned  

Milled

Grinding(Best)

Polished(Best)

Peeled(Best)

Black Forged

Black Rolled

Tolerance

+0/+3mm

+0/+3mm

+0/+0.05mm

+0/+0.05mm

+0/+0.1mm

+0/+5mm

+0/+1mm

Straighness

1mm/1000mm max.

3mm/1000mm max.

Qilu steel stock hot rolled bar and forged bars more than ten thousands tons every month, below our our stock size.

1): Stock diameter for hot rolled bar

16

18

19

20

22

25

28

30

32

35

38

40

42

45

48

50

55

60

65

70

75

80

85

90

95

100

105

110

115

120

125

130

140

150

160

170

180

190

200

210

220

230




Since the stocks change everyday, if you want to know our stock available information, please contact our salesman.

6:Forging processing

Put the 35NiCr6 ingot into the furnace and heat to 1150-1200℃

Cooling in the air after forged

7: Heat treatment

Soft annealed:

Heat 35NiCr6 steel to 550-650℃ in the furnace

Cooling in the furnace or in the air

Normalized:

Heat 35NiCr6 steel to 860-880℃ in the furnace

Soak at this temperature in the furnace

Cooling in the air

Quenching and tempering:

Heat 35NiCr6 steel to 840-860℃ in the furnace

Soak at this temperature in the furnace

Quench in water or oil

Temper steel at 530-630℃ in the furnace

Take out of 35NiCr6 steel from furnace and cool in the air.

Remark: The conditions given above are for guidance, at the temperatures at the lower end of the range are generally applicable to hardening in water and those at the upper end for hardening in oil.

8: Weldability

35NiCr6 steel exhibits poor weldability, presenting considerable risks during welding processes. This is primarily attributed to its relatively high carbon equivalent and nickel-chromium alloy system, which significantly increase the hardening tendency and cold cracking susceptibility in both the weld metal and the heat-affected zone (HAZ). It is generally recognized that when the carbon content exceeds 0.25%, the weldability of steel begins to deteriorate markedly. The carbon content of 35NiCr6 ranges from 0.30% to 0.37%, and it is further alloyed with substantial nickel and chromium, placing it in a category that requires stringent pre-weld and post-weld thermal treatments as well as highly controlled welding procedures.

9:Application

35NiCr6 steel is a nickel-chromium alloy quenched and tempered steel. Due to its excellent comprehensive mechanical properties, good hardenability, and high fatigue strength, it is widely used in manufacturing critical components subjected to high loads, high stresses, and impact loads. Its primary application areas and typical components are as follows:

1. Heavy Machinery and General Machinery

  • Gears: Transmission gears for heavy-duty vehicles, large-to-medium gears for industrial reducers, critical transmission gears for machine tools

  • Shafts: Engine crankshafts, machine tool spindles, rear axle half-shafts for heavy vehicles, pump shafts, etc.

  • Connecting Rods: Engine connecting rods, press connecting rods, etc.

  • Bolts: High-strength heavy-duty connecting bolts, such as connecting rod bolts, cylinder head bolts, flange connection bolts

2. Automotive Industry

  • Transmission Systems: Transmission gears, drive shafts, universal joint forks

  • Engines: Crankshafts, connecting rods, high-stress bolts

3. Construction and Mining Machinery

  • Excavators, Cranes: Slewing ring gears, travel mechanism gears, critical shafts

  • Mining Equipment: Crusher gears, drive shafts, high-strength fasteners

4. Other Industrial Sectors

  • Wind Power Industry: Gears and shafts for gearboxes

  • Mold Industry: Occasionally used for mold bases in plastic molds or mold components requiring high toughness


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