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AISI 1045 / DIN C45 1.0503 / JIS S45C / BS 080M40 Carbon Steel

C45 / 1.0503 is a carbon structural steel belonging to the European standards EN 10083-2 and EN 10250-2. It is widely used in several industries, such as machine building, automotive industry, construction and general engineering. Therefore, you can find its equivalents in different national standards, such as American Standard ASTM 1045 (ASTM A20), Japanese Standard S45C (JIS G4051), Chinese Standard 45# (GB/T 699) and British Standard EN8D/080M40 (BS 970).

C45 is a medium carbon steel series with a carbon content of 0.42-0.50%. After heat treatment (e.g. normalizing or tempering), it can obtain good mechanical properties, such as high strength, hardness and certain toughness.

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Product Overview


AISI 1045 / DIN C45 1.0503 / JIS S45C / BS 080M40 carbon steel is a versatile medium-carbon structural steel widely recognized across global industries for its balanced mechanical properties and adaptability to heat treatment. Compliant with international standards including ASTM A29 (USA), EN 10083-2 (Europe), JIS G4051 (Japan), BS 970 (UK), and GB/T 699 (China, equivalent to 45# steel), this grade serves as a go-to solution for applications requiring a combination of high strength, moderate toughness, and cost-effectiveness.


At its core, this steel features a carbon content range of 0.42-0.50% —a key attribute that enables significant property enhancement through heat treatment (e.g., normalizing, quenching, and tempering). After proper processing, it achieves tensile strengths ranging from 630-850 Mpa and yield strengths of 370-490 Mpa Min, making it suitable for load-bearing components in machinery, automotive, and construction sectors. Unlike low-carbon steels (e.g., AISI 1020) that lack strength, or high-carbon steels (e.g., AISI 1060) that are overly brittle, AISI 1045/C45 steel strikes a critical balance, explaining its widespread adoption in general engineering and manufacturing.


Product Features


Chemical Composition

The chemical makeup of AISI 1045 / DIN C45 1.0503 / JIS S45C / BS 080M40 steel is tightly controlled to ensure consistent performance across global equivalents. Key elements and their ranges (per respective standards) include:

Carbon (C): 0.42-0.50% (drives strength and hardenability)

Manganese (Mn): 0.50-0.90% (enhances toughness and reduces brittleness)

Silicon (Si): 0.15-0.40% Max (improves heat resistance and deoxidation)

Phosphorus (P): 0.030-0.050% Max (minimized to avoid reduced ductility)

Sulfur (S): 0.035-0.050% Max (controlled to prevent cracking during forging)

Chromium (Cr) & Molybdenum (Mo): 0.10-0.40% Max (trace elements in some standards to boost hardenability, e.g., DIN C45 allows up to 0.4% Cr).

This composition ensures the steel responds reliably to heat treatment while maintaining machinability for complex component manufacturing.


Mechanical Properties

Mechanical performance varies by heat treatment and material size, with two primary conditions (per EN 10083-2) dominating industrial use:

Quenched & Tempered (QT) Condition:

Tensile strength: 630-850 Mpa (varies by size; e.g., ≤16mm diameter reaches 700-850 Mpa, while 40-100mm diameter ranges from 630-780 Mpa)

Yield strength: 370-490 Mpa Min (≤16mm diameter requires 490 Mpa Min, 40-100mm needs 370 Mpa Min)

Elongation: 14-17% Min (higher for larger sizes, e.g., 40-100mm diameter offers 17% Min)

Impact value: 12-25 J Min at room temperature (critical for load-bearing parts like shafts).


Normalized Condition:

Tensile strength: 560-620 Mpa (≤16mm diameter: 620 Mpa, >100mm diameter: 560 Mpa)

Yield strength: 275-340 Mpa Min (≤16mm diameter: 340 Mpa Min, >100mm diameter: 275 Mpa Min)

Elongation: 14-16% Min (suitable for non-critical structural parts).


Hardenability & Surface Hardness

DIN C45 1.0503 / AISI 1045 steel exhibits excellent hardenability, with surface hardness tailored to application needs via heat treatment:

Flame/Induction Hardening: Achieves a surface hardness of 55 HRC (ideal for wear-resistant parts like gear teeth).

Soft Annealing (+A): Reduces hardness to HB 207 Max (eases machining of complex components).

Quenched & Tempered (+QT): Typical hardness range of HRC 28-32 (balances strength and toughness for shafts and bolts).

Shearability Enhancement (+S): Limits hardness to HB 255 Max (optimizes cutting and forming processes).

For specialized requirements, restricted hardenability grades (+H, +HL, +HH) are available, with +HH grades maintaining 41-60 HRC at 4mm from the quenched end—critical for thick-section parts.


Supply Sizes & Tolerances

Hunan Qilu Steel offers AISI 1045/C45 steel in diverse forms to meet industrial needs, with standard sizes and tolerances including:

Cold Drawn Bars: Diameter Φ3-Φ80 mm, length 6000-9000 mm, tolerance +0/+0.1 mm (peeled/ground finish for precision).

Hot Rolled Bars: Diameter Φ16-Φ310 mm, length 6000-9000 mm, tolerance +0/+1 mm (black rolled finish for general use).

Hot Forged Bars: Diameter Φ100-Φ1200 mm, length 3000-5800 mm, tolerance +0/+5 mm (for heavy-duty components like crankshafts).

Hot Rolled Plates/Sheets: Thickness 3-200 mm, width 1500-2500 mm, length 2000-5800 mm, tolerance +0/+3 mm (milled/ground finish optional).

Straightness is controlled to 1 mm/1000 mm Max for cold-drawn bars and 3 mm/1000 mm Max for hot-rolled/forged products, ensuring ease of assembly.


Weldability Considerations

Due to its medium carbon content (0.42-0.50%), AISI 1045/C45 steel has poor weldability compared to low-carbon grades. To avoid cracking and ensure joint integrity, critical precautions are required:

Preheating to 150-250℃ before welding (reduces thermal stress).

Using low-hydrogen electrodes (e.g., E7018) to minimize hydrogen-induced cracking.

Post-weld heat treatment (e.g., stress relieving at 550-650℃) to eliminate residual stresses.

Without these steps, welds may develop cold cracks or reduced fatigue resistance—making the steel unsuitable for high-stress welded applications unless properly processed.


Applications


Mechanical Manufacturing

AISI 1045/C45 steel is a staple in mechanical manufacturing, where its high strength and machinability make it ideal for:

Shafts: Transmission shafts, spindles, and pump shafts (benefit from 630-850 Mpa tensile strength and HRC 28-32 hardness).

Gears: Medium-load gears (flame-hardened to 55 HRC for wear resistance).

Fasteners: High-strength bolts, nuts, and studs (replace low-carbon options in load-bearing joints).

Connecting Rods: Engine and machinery connecting rods (balance of strength and toughness prevents bending under load).


Automotive Industry

In automotive production, this steel is used for critical components that demand durability:

Chassis Parts: Steering knuckles and half-shafts (withstand dynamic loads thanks to 370-490 Mpa yield strength).

Engine Components: Crankshafts and camshafts (quenched-tempered for fatigue resistance in high-speed operation).

Suspension Parts: Leaf spring brackets and control arms (adaptable to forging and machining).


Tool & Mold Making

For low-to-medium volume tooling, AISI 1045/C45 steel offers a cost-effective alternative to tool steels:

Simple Molds: Plastic injection molds and die-casting dies (soft-annealed for machining, then hardened for wear).

Cutting Tools: Drills, milling cutters, and punches (induction-hardened to 55 HRC for edge retention).


Construction & Heavy Engineering

In construction and heavy machinery, the steel’s high strength supports structural integrity:

Structural Components: High-strength brackets, beams, and supports in bridges and industrial frames.

Anchors & Fasteners: Heavy-duty anchor bolts and foundation studs (resist pull-out forces in concrete).


Agricultural Machinery

Agricultural equipment relies on AISI 1045/C45 steel for its resistance to impact and wear:

Plow Blades: Hardened to withstand soil abrasion.

Harvester Parts: Drive shafts and gearboxes (tough enough to handle crop residue and vibration).


FAQ


What are the key equivalent grades of AISI 1045/DIN C45 steel?

AISI 1045/DIN C45 1.0503 steel has direct equivalents in major global standards, including:

USA: AISI 1045 (per ASTM A29)

Europe: DIN C45 1.0503 (per EN 10083-2)

China: 45# steel (per GB/T 699)

UK: BS 080M40 (per BS 970)

Japan: JIS S45C (per JIS G4051).

These equivalents have nearly identical chemical compositions and mechanical properties, enabling cross-border substitution.


What is the carbon content range of DIN C45 1.0503 steel?

The carbon content of DIN C45 1.0503 steel is strictly controlled between 0.42-0.50%. This range is critical: too little carbon reduces strength, while too much increases brittleness. The medium carbon level is what allows the steel to be heat-treated for enhanced performance.


What heat treatment processes are suitable for C45 steel?

C45 steel responds well to three primary heat treatment processes:

Soft Annealing: Heat to 680-710℃, cool in furnace (reduces hardness to HB 207 Max for machining).

Normalizing: Heat to 840-880℃, cool in air (improves uniformity for structural parts).

Quenching & Tempering: Heat to 820-860℃, quench in water/oil, then temper at 550-660℃ (achieves HRC 28-32 and 630-850 Mpa tensile strength for load-bearing components).

Lower quenching temperatures (820-840℃) are used for water quenching, while higher temperatures (840-860℃) suit oil quenching.


Can C45 steel be welded, and what precautions are needed?

Yes, but C45 steel has poor weldability due to its 0.42-0.50% carbon content. Key precautions include:

Preheating the base metal to 150-250℃ (reduces thermal shock).

Using low-hydrogen welding consumables (e.g., E7018 electrodes) to avoid hydrogen cracks.

Post-weld stress relieving at 550-650℃ (eliminates residual stresses).

Without these steps, welds may fail under load or develop cracks over time.


What are the typical surface hardness values of C45 steel after different heat treatments?

Surface hardness varies by process:

Flame/Induction Hardening: 55 HRC (wear-resistant surfaces).

Soft Annealing: HB 207 Max (machinable).

Quenched & Tempered: HRC 28-32 (balanced strength/toughness).

Shearability Enhancement (+S): HB 255 Max (easy cutting).

These values ensure the steel can be tailored to specific application needs, from machining to wear resistance.


What supply sizes are available for AISI 1045/C45 steel?

Hunan Qilu Steel offers a wide range of supply sizes, including:

Cold Drawn Bars: Φ3-Φ80 mm (length 6000-9000 mm).

Hot Rolled Bars: Φ16-Φ310 mm (length 6000-9000 mm).

Hot Forged Bars: Φ100-Φ1200 mm (length 3000-5800 mm).

Hot Rolled Plates: 3-200 mm thick, 1500-2500 mm wide (length 2000-5800 mm).

Stock sizes are updated daily; contact our team for real-time availability.


Why is C45 steel widely used in mechanical manufacturing?

C45 steel is popular in mechanical manufacturing for three key reasons:

Balanced Properties: Combines high tensile strength (630-850 Mpa) with moderate toughness, avoiding the brittleness of high-carbon steels.

Cost-Effectiveness: More affordable than alloy steels (e.g., AISI 4140) while meeting most medium-load requirements.

Heat Treatability: Easy to anneal, normalize, or quench-temper, enabling customization for diverse components (shafts, gears, bolts).


These attributes make it a cost-efficient solution for high-volume mechanical parts.


1: Steel equivalent


Country

USA

Europe

China

British

Japan

Standard

ASTM A29

EN10083-2

GB/T699

BS970

JIS G4051

Grade

1045

C45/1.0503

45#

080M40

S45C


2: Chemical composition


Grade

C

Si

Mn

P

S

Cr

Mo

1045

0.43-0.50

/

0.60-0.90

0.040Max

0.050Max

/

/

C45/1.0503

0.42-0.50

0.4Max

0.50-0.80

0.045Max

0.045Max

0.4Max

0.1Max

45#

0.42-0.50

0.17-0.37

0.50-0.80

0.035Max

0.035Max

0.25Max

/

080M40

0.36-0.44

0.10-0.40

0.60-1.00

0.050Max

0.050Max

/

/

S45C

0.42-0.48

0.15-0.35

0.60-0.90

0.030Max

0.035Max

/

/


3: Mechanical properties .

Mechanical properties for C45 quenching and tempering carbon steel according to EN10083-2.


Size range

Tensile strength

Yield strength

Alongation

Area of reduction

Impact value At RT/J

d≤16

t≤8

700-850Mpa

490Mpa Min

14% Min

35% Min

/

16<d≤40

8<t≤20

650-800Mpa

430Mpa Min

16% Min

40%Min

/

40<d≤100

20<t≤60

630-780Mpa

370Mpa Min

17% Min

45%Min

/


Mechanical properties for C45 normalizing carbon steel according to EN10083-2 and ISO683-1.


Size range

Tensile strength

Yield strength

Alongation

Area of reduction

Impact value At RT/J

d≤16

t≤16

620Mpa

340Mpa Min

14% Min

/

/

16<d≤100

16<t≤100

580Mpa

305Mpa Min

16% Min

/

/

100<d≤250

100<t≤250

560Mpa

275Mpa Min

16% Min

/

/


Sampling and preparation of test pieces for C45 quenching and tempering steel.

1): According to EN10083-1, all samples shall be taken at a distance of 12.5mm below the heat treated surface

2): As stipulated in the contract between buyer and seller.

Mechanical properties for C45 open die forgings steel in the normalized and normalized and tempered conditions according to EN10250-2.


Size range

Tensile strength

Yield strength

Alongation

Impact value at RT/J

L

Tr

L

Tr

d≤100

580Mpa Min

305Mpa Min

16% Min

/

/

/

100<d≤250

560Mpa Min

275Mpa Min

16% Min

12% Min

18J Min

10J Min

250<d≤500

540Mpa Min

240Mpa Min

16% Min

12% Min

15J Min

10J Min

500<d≤1000

530Mpa Min

230Mpa Min

15% Min

11% Min

12J Min

10J Min


Mechanical properties for C45 open die forgings steel in the quenched and tempered conditions according to EN10250-2.


Size range

Tensile strength

Yield strength

Alongation

Impact value at RT/J

L

Tr

L

Tr

d≤70

630Mpa Min

370Mpa Min

16% Min

/

25J Min

/

70<d≤160

590Mpa Min

340Mpa Min

18% Min

12% Min

22J Min

15J Min

160<d≤330

540Mpa Min

320Mpa Min

17% Min

11% Min

20J Min

12J Min


Remark: L= Longitudinal    Tr = Transverse

Sampling and preparation of test pieces for steel forging.

1: According to EN10250-1, all samples shall be taken at a distance of 4/T below the heat treated surface (with a minimum of 20mm and a maximum of 80mm), and t/2 from the end (where t is the equivalent thickness of the thickness of the ruling section of the forging at the time of heat treatment.

2: As stipulated in the contract between buyer and seller.


4: Surface hardness and hardenability.

Heat Treatment

Hardness

Flame or Induction hardening

55HRC

Treated to improve shearability (+S)

HB255Max

Soft annealed (+A)

HB207Max

Quenched and tempred (+QT)

HRC28-32(Common Range)

Where the steel is ordered by using the symbols for normal (+H) or restricted (+HL, +HH) hardenability requirements, the hardenability values should apply below:

Distance in mm from quenched end

Distance

1

2

3

4

5

6

7

8

9

10

11

13

15

Hardness

In HRC + H

max

62

61

61

60

57

51

44

37

34

33

32

31

30

min

55

51

37

30

28

27

26

25

24

23

22

21

20

Hardness

In HRC + HH

+HH4

/

/

/

41-60

/

/

/

/

/

/

/

/

/

+HH14

57-62

/

/

41-60

/

/

/

/

/

/

/

/

/

Hardness

In HRC + HL

+HL4

/

/

/

30-49

/

/

/

/

/

/

/

/

/

+HL14

55-60

/

/

30-49

/

/

/

/

/

/

/

/

/

Scatter bands for the Rockwell - C hardness in the end quench hardenability test.


AISI 1045 / DIN C45 1.0503 / JIS S45C / BS 080M40 Carbon Steel

5: Supply size & Tolerance & Stock size


Product type

Size range

Length

Cold drawn bar

Φ3-Φ80mm

6000-9000mm

Hot rolled bar

Φ16-Φ310mm

6000-9000mm

Hot forged bar

Φ100-Φ1200mm

3000-5800mm

Hot rolled plate/sheet

T:3-200mm; W:1500-2500mm

2000-5800mm

Hot Forged block

T: 80-800mm; W: 100-2500mm

2000-5800mm


Surface Finish

Turned  

Milled

Grinding(Best)

Polished(Best)

Peeled(Best)

Black Forged

Black Rolled

Tolerance

+0/+3mm

+0/+3mm

+0/+0.05mm

+0/+0.05mm

+0/+0.1mm

+0/+5mm

+0/+1mm

Straighness

1mm/1000mm max.

3mm/1000mm max.

Qilu steel stock hot rolled bar and forged bars more than ten thousands tons every month, below our our stock size.

1): Stock diameter for hot rolled bar

16

18

20

22

24

25

28

30

32

35

36

38

40

42

45

48

50

52

55

58

60

65

70

72

75

80

85

90

95

100

105

110

115

120

125

130

135

140

145

150

160

170

180

190

200

210

220

230

240

250

260

270

280

290

300

310





2) : Stock diameter for hot forged bar

310

320

330

340

350

360

370

380

390

400

410

420

430

440

450

460

470

480

490

500

510

520

530

540

550







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