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AISI 4140 Quenched-Tempered Alloy Steel for Machinery

42CrMo4 / 1.7225 is the most commonly used alloy steel belongs to European standard EN10083-3 and EN10250-3. It could be used in many different industries, such as petrochemical engineering, machining and manufacturing, aerospace and automobile industry etc, so you could find its equivalent steel from different country standard, such as ASTM 4140 from American standard ASTM A29/A29M, SCM440 from Japanese standard JIS G4105, 42CrMo from Chinese standard GB/T1299, 708M40/EN19 from British standard BS970.

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Product Overview


AISI 4140 (equivalent to DIN 42CrMo4 1.7225, JIS SCM440, and BS 708M40) is a high-performance quenching and tempering alloy steel widely recognized for its exceptional mechanical properties. As a key member of the Cr-Mo steel family, it features a carbon content of 0.38-0.45%, which, when combined with chromium (0.8-1.2%) and molybdenum (0.15-0.30%) additions, delivers a balanced blend of strength, toughness, and wear resistance.


This alloy steel undergoes strict quenching and tempering (QT) processes, making it suitable for demanding applications across industries like automotive, aerospace, and heavy machinery. Its versatility is further enhanced by its compatibility with various manufacturing processes, including forging, machining, and heat treatment, ensuring consistent performance in both small components and large structural parts.


Features


Chemical Composition Advantage


The carefully calibrated chemical makeup of AISI 4140 and its equivalents ensures optimal performance. Key elements include:


Grade

C

Si

Mn

Cr

Mo

AISI 4140

0.38-0.43

0.15-0.35

0.75-1.00

0.8-1.1

0.15-0.25

DIN 42CrMo4 1.7225

0.38-0.45

0.4Max

0.6-0.9

0.9-1.2

0.15-0.30

JIS SCM440

0.38-0.43

0.15-0.35

0.6-0.85

0.9-1.2

0.15-0.30


This composition minimizes impurities (phosphorus ≤ 0.035%, sulfur ≤ 0.04%), reducing brittleness and improving structural integrity.


Superior Mechanical Properties


After QT treatment, AISI 4140 exhibits impressive mechanical performance, varying slightly with size:


Size Range

Tensile Strength

Yield Strength

Elongation

d≤16mm / t≤8mm

1100-1300 Mpa

900 Mpa Min

10% Min

16<d≤40mm / 8<t≤20mm

1100-1200 Mpa

750 Mpa Min

11% Min

40<d≤100mm / 20<t≤60mm

900-1100 Mpa

650 Mpa Min

12% Min


These properties make it ideal for load-bearing components requiring both strength and ductility.


Heat Treatment Versatility


AISI 4140 responds well to various heat treatments, allowing customization for specific needs:


· Quenched and Tempered (+QT): Achieves a hardness range of HRC28-32 (common for general applications).

· Flame/Induction Hardening: Reaches 53 HRC for high-wear surfaces.

· Soft Annealed (+A): Reduces hardness to HB241 Max for easier machining.


Diverse Supply Sizes


It is available in multiple forms to suit manufacturing needs:


· Cold drawn bars: Φ3-Φ80mm, length 6000-9000mm

· Hot rolled bars: Φ16-Φ310mm, length 6000-9000mm

· Hot forged bars: Φ100-Φ1200mm, length 3000-5800mm


Applications


Automotive Industry

AISI 4140 is a staple in automotive manufacturing, used for:

· Crankshafts and connecting rods (withstanding high rotational stress).

· Transmission gears (resisting wear from constant meshing).


Aerospace & Defense

Its high strength-to-weight ratio makes it suitable for:

· Aircraft engine components and landing gear parts (supporting heavy loads during takeoff/landing).

· Missile and drone structural elements (withstanding extreme pressure).


Heavy Machinery & Industrial Equipment

Common applications include:

· Machine tool spindles and shafts (maintaining precision under high torque).

· Mining crusher gears and conveyor couplings (resisting abrasion from debris).


FAQ


What is the difference between AISI 4140 and DIN 42CrMo4 1.7225?

While both are Cr-Mo alloy steels, DIN 42CrMo4 1.7225 has a slightly wider carbon range (0.38-0.45% vs. 0.38-0.43% for AISI 4140) and higher molybdenum content (0.15-0.30% vs. 0.15-0.25%), leading to marginally better hardenability.


Is AISI 4140 weldable?

Weldability is limited due to its carbon content (≈0.42%). Pre-heating (to 200-300°C) and post-weld tempering are recommended to reduce cracking risks.


What is the typical stock availability for AISI 4140?

We maintain large stocks of hot rolled bars (Φ16-Φ310mm) and forged bars (Φ310-Φ550mm). For specific sizes, contact our sales team for real-time updates.


sae 4140

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