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AISI 1025 C25 1.0406 S25C Carbon Steel

Grade: AISI 1025
Equivalent Steel: GB 25#, JIS S25C, EN C25/1.0406, BS 070M25

 

AISI 1025 is a low-to-medium carbon structural steel with a carefully balanced chemistry that delivers dependable mechanical performance across a wide range of engineering applications. Its nominal composition comprises 0.22–0.28% carbon as the primary strengthening element, 0.30–0.60% manganese for enhanced hardenability and deoxidation, and strictly controlled residuals of phosphorus and sulfur, each capped at 0.040% and 0.050% respectively, with the balance being iron.

Availability:
Quantity:
  • 1025

  • Qilu


Product Overview


AISI 1025 Steel is a medium-low carbon steel grade widely used for components that require a practical balance of strength, machinability, ductility, and cost. Also commonly identified as SAE 1025 carbon steel, this grade contains approximately 0.25% carbon, giving it higher strength and hardness than very low-carbon grades while retaining good formability and weldability.


1025 carbon steel is available in various product forms, including 1025 steel round bar, steel bar, square bar, flat bar, plate, and custom-forged components. It can be supplied in hot rolled, cold drawn, forged, annealed, normalized, or other condition depending on the required application and mechanical properties.


Steel Equivalent


Country

USA

Europe

China

British

Japan

Standard

ASTM A29

EN10250-2

GB/T699

BS970

JIS G4051

Grade

1025

C25/1.0406

25#

070M25

S25C


Product Features


Chemical Composition


Grade

C

Si

Mn

P

S

Cr

Mo

Ni

1025

0.22-0.28

/

0.30-0.60

0.040Max

0.050Max

/

/

/

C25/1.0406

0.22-0.29

0.40Max

0.40-0.70

0.045Max

0.045Max

0.40Max

0.10Max

0.40Max

25#

0.22-0.29

0.17-0.37

0.50-0.80

0.035Max

0.035Max

0.25Max

/

0.30Max
S25C

0.22-0.28

0.15-0.35

0.30-0.60

0.030Max

0.035Max

/

/

/


Mechanical Properties


Open Die Forgings

Mechanical properties for C25 open die forgings steel in the normalized and normalized and tempered conditions according to EN10250-2.


Size range

Tensile strength

Yield strength

Alongation

Impact value at RT/J

L

Tr

L

Tr

d≤100

440Mpa Min

230Mpa Min

23% Min

/

35J Min

/

100<d≤250

420Mpa Min

210Mpa Min

23% Min

17% Min

30J Min

20J Min

250<d≤500

400Mpa Min

190Mpa Min

23% Min

17% Min

25J Min

15J Min

500<d≤1000

390Mpa Min

180Mpa Min

22% Min

16% Min

20J Min

15J Min


Mechanical properties for C25 open die forgings steel in the quenched and tempered conditions according to EN10250-2.


Size range

Tensile strength

Yield strength

Alongation

Impact value at RT/J

L

Tr

L

Tr

d≤70

450Mpa Min

270Mpa Min

25% Min

/

45J Min

/

70<d≤160

410Mpa Min

220Mpa Min

25% Min

18% Min

38J Min

25J Min

160<d≤330

390Mpa Min

210Mpa Min

24% Min

16% Min

33J Min

20J Min


Remark: L= Longitudinal    Tr = Transverse


Supply Sizes, Tolerances & Surface Finish


Standard Supply Sizes


Product type

Size range

Length

Cold drawn bar

Φ3-Φ80mm

6000-9000mm

Hot rolled bar

Φ16-Φ310mm

6000-9000mm

Hot forged bar

Φ100-Φ1200mm

3000-5800mm

Hot rolled plate/sheet

T:3-200mm; W:1500-2500mm

2000-5800mm

Hot Forged block

T: 80-800mm; W: 100-2500mm

2000-5800mm


Dimensional Tolerance & Straightness


Surface Finish

Turned  

Milled

Grinding(Best)

Polished(Best)

Peeled(Best)

Black Forged

Black Rolled

Tolerance

+0/+3mm

+0/+3mm

+0/+0.05mm

+0/+0.05mm

+0/+0.1mm

+0/+5mm

+0/+1mm

Straighness

1mm/1000mm max.

3mm/1000mm max.


Hunan Qilu Steel provides AISI 1025 steel in multiple forms (cold drawn bar, hot rolled bar, hot forged bar, hot rolled plate) to meet the processing needs of different industries, with strict control of straightness and dimensional tolerance to ensure assembly precision. Stock sizes are updated daily, with monthly stock of hot rolled/forged bars exceeding 10,000 tons.


Heat Treatment

AISI 1025 medium carbon steel supports multiple heat‑treatment options to tailor strength, hardness and machinability, relieving manufacturing stress and refining internal grain structure.


Normalizing:

Soak at 880‑920°C, then air‑cool. Normalizing refines coarse grains, removes residual stress and improves uniformity. It serves as ideal pre‑heat treatment to boost downstream machinability for forged or hot‑rolled 1025 steel components.


Quenching:

Heat to 860‑900°C for full austenitization, then quench in water. Water rapid cooling increases hardness and strength. Note: heavy sections achieve limited through‑hardening. Quenching creates high internal stress; tempering right after quenching is required to prevent cracking.


Tempering:

Conducted post‑quenching. Hold at 550‑660°C and air cool. It releases quenching stress, lowers brittleness and balances hardness‑toughness. Higher tempering temperature yields better ductility. Quench‑and‑temper cycle delivers balanced mechanical properties for load‑bearing 1025 structural parts.


Main Applications

AISI 1025 carbon steel is widely used across machinery, automotive, hardware and structural sectors.


  • General mechanical parts: shafts, pins, levers, bolts, nuts and medium‑load gear blanks

  • Equipment structural frames, brackets and support members

  • Automotive forgings, chassis accessories and standard fasteners

  • Machined custom components and non‑standard hardware parts

  • Raw stock for secondary processing: bars, plates and sheets for further fabrication


AISI 1025 vs AISI 1018 vs AISI 1045

When selecting carbon steel, AISI 1025 is often compared with AISI 1018 and AISI 1045.


  • AISI 1018 contains less carbon and generally offers better ductility and weldability, but its strength and hardness are lower than 1025.

  • AISI 1025 provides a middle-ground solution, offering somewhat higher strength than 1018 while maintaining relatively good machinability and weldability.

  • AISI 1045 contains considerably more carbon and can achieve higher strength and hardness through heat treatment, making it more suitable for heavily loaded mechanical components.

  • Therefore, 1025 steel can be a good choice when the requirements fall between those typically associated with low-carbon 1018 and medium-carbon 1045 steel.


FAQ


Q1: What is the difference between AISI 1025 and AISI 1018 steel?

A1: AISI 1025 contains higher carbon content than 1018. It delivers higher tensile strength and hardness, yet its ductility and weldability are slightly lower. 1018 fits more for heavy cold forming, while 1025 is preferred when better strength is needed.


Q2: Can 1025 steel be welded?

A2: Yes. Its relatively low carbon content provides good weldability compared with many medium- and high-carbon steels. Welding procedures should be selected according to section size, welding method, and service requirements.


Q3: What is 1025 steel used for?

A3: 1025 steel is used for shafts, pins, bushings, machine components, automotive parts, agricultural machinery components, fasteners, and other general engineering applications.


Q4: What forms of 1025 steel are available?

A4: Common forms include round bar, square bar, flat bar, steel plate, forged products, and machined components. Availability depends on size, production method, and customer requirements.


For inquiries, custom specifications, or to request a quote for AISI 1025 carbon steel products, please contact us. We are committed to providing high-quality materials backed by responsive customer service and technical expertise.


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