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AISI 4145 Alloy Steel - Properties & Applications

Grade: AISI 4145
Equivalent Steel: GB 40CrMnMo, JIS SCM445

 

ASTM 4145 is a chromium-molybdenum alloy steel with a precisely controlled chemical composition of 0.43–0.48% carbon, 0.80–1.10% chromium, 0.15–0.25% molybdenum, 0.75–1.00% manganese, and 0.15–0.35% silicon. This carefully balanced formulation delivers exceptional hardenability, high strength, uniform hardness penetration, and good creep resistance, making it the material of choice for demanding applications such as drill collars, tool joints, pump shafts, and large-section heavy machinery components requiring consistent through-section properties.

Availability:
Quantity:
  • 4145

  • Qilu


Product Overview


AISI 4145 (UNS G41450) is a low-alloy chromium-molybdenum alloy steel widely known as chromoly steel, engineered to outperform standard AISI 4140 for large-section, heavy cyclic load components. Its elevated carbon content (0.43–0.48%) delivers superior through-hardenability, eliminating core softness issues common in thick 4140 steel workpieces.


Unlike generic low-alloy steel, 4145 maintains consistent mechanical properties from surface to core after quenching & tempering, resisting torsion, fatigue fracture and abrasive wear under long-term heavy operation. It complies with ASTM A29/A29M industrial standards and API oilfield material specifications, making it the top choice for high-stress downhole and mechanical transmission parts where 4140 fails to meet load limits


Equivalent Steel Grades


Country

USA

China

Japan

Standard

ASTM A29

GB/T3077

JIS G4105

Grade

4145

40CrMnMo

SCM445


Product Features


Chemical Composition


Grade

C

Si

Mn

P

S

Cr

Mo

4145

0.43-0.48

0.15-0.35

0.75-1.00

0.035Max

0.040Max

0.80-1.10

0.15-0.25

40CrMnMo

0.37-0.45

0.17-0.37

0.90-1.20

0.030Max

0.030Max

0.90-1.20

0.20-0.30

SCM445

0.43-0.48

0.15-0.35

0.60-0.85

0.030Max

0.030Max

0.90-1.20

0.15-0.30


Mechanical Properties


  • Ultimate Tensile Strength: 896–1130 MPa

  • 0.2% Offset Yield Strength: 758–965 MPa

  • Elongation: ≥15%

  • Reduction of Area: ≥35%

  • Typical Hardness Range: HRC 28–36

  • Low-Temperature Impact Toughness: Stable impact resistance down to -46°C



Mechanical Property Index Minimum Value
Tensile Strength 980Mpa
Lower Yield Strength 785Mpa
Elongation after Fracture 10%
Reduction of Area 45%
Impact Absorbed Energy 63J
Brinell Hardness (Delivery Condition) 217Max HBW


Note: All mechanical property indicators are the test requirements after the sample has undergone standard heat treatment (850℃ oil quenching + 600℃ water/oil tempering), and the hardness is the upper limit of the delivery state after annealing/high temperature tempering.


Forging Process


  • Initial Forging Temperature: 1180 ~ 1220 ℃

  • Final Forging Temperature: 850 ~ 900 ℃

  • Slow heating is required for large-size ingots or billets to avoid internal thermal cracking caused by uneven temperature distribution.

  • Stop forging once the workpiece temperature drops below 850 ℃ to prevent coarse internal grain structure and reduced toughness.

  • After forging, slow cooling in sand or furnace cooling is recommended to release forging internal stress and avoid surface cracks.


Heat Treatment


Quenching

  • Heating Temperature: 850 ℃

  • Holding Time: Calculate based on workpiece thickness (1.5–2 min per mm of cross-section)

  • Cooling Medium: Oil


Tempering

  • Tempering Heating Temperature: 600 ℃

  • Holding Time: Sufficient holding to guarantee uniform internal temperature

  • Cooling Medium: Water or oil


Delivery State Heat Treatment

  • Annealing Temperature: 840 ~ 860 ℃, furnace slow cooling to below 300 ℃ then air cool

  • High-temperature Tempering Temperature: 650 ~ 680 ℃, air cooling after heat preservation

  • Target Delivery Hardness: HBW ≤ 217, suitable for subsequent machining


Supply Sizes, Tolerance & Stock


1. Product Types & Size Range


Product type

Size range

Length

Cold drawn bar

Φ3-Φ80mm

6000-9000mm

Hot rolled bar

Φ16-Φ310mm

6000-9000mm

Hot forged bar

Φ100-Φ1200mm

3000-5800mm

Hot rolled plate/sheet

T:3-200mm; W:1500-2500mm

2000-5800mm

Hot Forged block

T: 80-800mm; W: 100-2500mm

2000-5800mm


2. Surface Finish, Dimensional Tolerance & Straightness


Surface Finish

Turned  

Milled

Grinding(Best)

Polished(Best)

Peeled(Best)

Black Forged

Black Rolled

Tolerance

+0/+3mm

+0/+3mm

+0/+0.05mm

+0/+0.05mm

+0/+0.1mm

+0/+5mm

+0/+1mm

Straighness

1mm/1000mm max.

3mm/1000mm max.


We maintain over 10,000 tons of in-stock 4145 steel monthly for fast delivery. Stock changes daily; contact our sales team for real-time inventory.


Weldability


AISI 4145 chromoly steel features medium-high carbon content, resulting in poor inherent weldability. Its heat-affected zone is prone to hard martensite formation, leading to cold delayed cracks and reduced impact toughness without standardized welding procedures. Preheat materials to 260–370°C and sustain consistent interpass temperature during multi-pass welding, use fully baked low-hydrogen electrodes, and implement post-weld stress-relief tempering at 590–650°C followed by slow furnace cooling. Welded joints are not ideal for heavy cyclic torsion and impact components; mechanical assembly is recommended for high-load service parts.


Applications


Oil & Gas Downhole Equipment

API standard drill collars, drill pipe connectors, borehole stabilizers, directional drilling tools, fishing retrieval tools, casing hangers, valve stems for high-pressure wellheads


Heavy Construction & Mining Machinery

Crusher main shafts, rock drill tool bodies, heavy-duty transmission gears, hydraulic press spindles, oversized high-strength bolt forgings


Automotive & General Mechanical Transmission

Large load drive axles, heavy truck gear shafts, bearing housings, high-torque coupling parts, mold holders for heavy forming equipment


Industrial Equipment & Energy

Paper mill rolls, pump heavy shafts, wind turbine auxiliary transmission components, hydraulic cylinder rods for high-pressure systems


AISI 4145 VS AISI 4140 Steel Comparison


Comparison Item AISI 4145 AISI 4140 Suitable Scenario
Carbon Content 0.43–0.48% 0.38–0.43% Higher carbon = stronger 4145
Through-Hardenability Excellent (large cross-section uniform hardness) Good (core soft on diameter >100mm) Large diameter forgings select 4145
Tensile & Wear Performance 10–15% higher strength & abrasion resistance Balanced strength & toughness Long-term heavy torsion load use 4145
Low-Temp Impact Toughness Slightly lower at same hardness Better ductility under cold impact Ultra-low temp parts select 4140
Main Cost Position Slightly higher raw material cost More cost-efficient for small light-load parts Light-duty small shafts use 4140


FAQ


Q1: What is the difference between AISI 4145 and AISI 4140 steel?

A1: AISI 4145 has higher carbon content than 4140, delivering better through-hardenability, tensile strength and wear resistance for large-section forgings. However, 4140 offers superior low-temperature impact toughness and better weldability, making it more suitable for low-temperature dynamic parts.


Q2: What are the core differences among AISI 4145, 4145H and 4145MOD steel?

A2: In short, select standard 4145 for general machinery, 4145H for regular oilfield forgings, and 4145MOD for high-spec large-section downhole drilling components.


  • AISI 4145: Standard base chromoly steel with a wide allowable hardenability band, general-purpose for small & medium-sized heavy machinery parts, no strict hardenability tolerance control.

  • AISI 4145H: H stands for Hardenability-controlled steel, with tighter restricted alloy element ranges and fixed end-quench hardenability bandwidth. It ensures consistent core hardness for large-diameter forgings, compliant with API oilfield basic requirements.

  • AISI 4145MOD (Modified 4145H): Upgraded variant of 4145H with optimized Mn, Cr and Mo content to further boost deep through-hardenability. It meets stricter API 7-1 standards for ultra-large drill collars and downhole tools, delivering uniform mechanical properties across extra-thick cross-sections where standard 4145/4145H cannot reach required core strength.


Q3: What is the delivery hardness limit of annealed AISI 4145 bars?

A3: AISI 4145 raw bars supplied under annealed or normalized state have a maximum Brinell hardness of HBW 235, which guarantees smooth machining performance.


Q4: Can AISI 4145 steel be welded directly without preheating?

A4: No. AISI 4145 has high quenching tendency, direct welding without preheating will produce cold delayed cracks in the heat-affected zone. Preheating to 260–370°C and post-weld stress relief tempering are mandatory.


If you need high-performance AISI 4145 chromoly alloy steel round bars, plates, hollow drill collars or custom forgings for oil gas, mining and heavy machinery manufacturing, send your drawing, size and hardness requirements for free technical quotation and material datasheet.


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