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Material 1.2510 100MnCrW4 AISI O1 Tool Steel

Grade: ASTM O1
Equivalent Steel: DIN 1.2510/100MnCrW4, GB 9CrWMn, JIS SKS3, GOST 9ХВГ
 
AISI O1 is an oil-hardening cold work tool steel with a balanced composition designed for superior performance. Carbon (0.85–1.00%) delivers core hardness and wear resistance. Manganese (1.00–1.40%) boosts hardenability and acts as a deoxidizer for improved hot workability. Chromium (0.40–0.70%) enhances case hardness through stable carbide formation, while tungsten (0.40–0.60%) refines grain structure, adds high-temperature strength, and minimizes grain growth during heat treatment. Together, these elements provide an optimal balance of wear resistance, toughness, and dimensional stability, making O1 a dependable choice for precision dies, gauges, and cutting tools.
Availability:
Quantity:
  • 1.2510

  • Qilu


Product Overview


DIN 1.2510 steel (also known as DIN 100MnCrW4, AISI/SAE O1, and JIS SKS3) is a medium-alloy, oil-hardening cold work tool steel renowned for its excellent dimensional stability during heat treatment, high wear resistance, and good toughness . This versatile grade is classified as a manganese-chromium-tungsten alloyed steel, offering a superior balance of hardness, machinability, and resistance to distortion, making it the preferred choice for precision tooling applications where tight tolerances and reliable performance are critical.


The material is typically supplied in a soft annealed condition with a maximum hardness of ≤230 HB, facilitating ease of machining and forming prior to final heat treatment . Upon oil quenching and tempering, 1.2510 achieves a surface hardness of up to 64 HRC, combining wear resistance with the toughness required to withstand impact and repetitive loading.


Steel Equivalent


Country

China

Germany

USA
Japan

Standard

GB/T 1299

DIN 17350

ASTM A681

JIS G4404

Grade

9CrWMn

100MnCrW4/1.2510

O1 SKS3


Product Features


Chemical Composition


Grade

C

Si

Mn

Cr W

P

S

O1

0.85-1.00

0.10-0.50

1.00-1.40

0.40-0.70 0.40-0.60

0.030Max

0.030Max

9CrWMn 0.85-0.95
0.40Max 0.90-1.20 0.50-0.80 0.50-0.80 0.030Max 0.030Max
SKS3 0.90-1.00
0.35Max 0.90-1.20 0.50-1.00 0.50-1.00 0.030Max 0.030Max


Physical Properties


Property 20°C 100°C 200°C 250°C 500°C
Density (g/cm³) 7.85 -
- - -
Thermal Conductivity (W/m・K) 29.9 30.1 - 31.7 31.2
Thermal Expansion Coefficient (10⁻⁶/K) - 11.4 12.0 12.7 12.8
Modulus of Elasticity (kN/mm²) 212 209 - 200 175


Mechanical Properties (Pre-hardened Condition)


Property Value
Annealed Hardness ≤ 212 HBW (approx. 18 HRC)
Quenched Hardness 62–64 HRC
Yield Strength 55,000 psi
Tensile Strength 95,000 psi
Machinability Rating 95% (relative to AISI 1212)


Heat Treatment


Forging

Heat slowly and uniformly to 1000°C. Forge within the 1000°C to 800°C range. Cool slowly in lime, mica, dry ashes, or furnace after forging.


Annealing

Heat slowly to 770–800°C, hold until fully heated, then furnace-cool at a maximum rate of 22°C per hour down to approximately 540°C. Resulting hardness: ≤ 212 HBW. Protect against surface decarburisation using a controlled atmosphere or pack-annealing.


Stress Relieving

After rough machining, heat to 650–675°C. Hold for equalisation, then cool in still air.


Preheating

Preheat at 650–675°C. Hold for ¾ hour per 25 mm of section thickness.


Hardening

Heat to 790–850°C. Soak until uniform throughout the section. Quench in warm oil at 50–80°C. Cool in oil to 50–70°C, then temper immediately without allowing the part to cool to room temperature.


Tempering

Double tempering is essential. Heat for at least 2 hours per 25 mm of thickness. Typical tempering range: 150–250°C.


Tempering Temperature-Hardness Curve


1.2510 Tempering Curve


Supply Form & Size Range


Product type

Size range

Length

Hot rolled bar

Φ10-Φ190mm

2000-5800mm

Hot forged bar

Φ200-Φ600mm

2000-5800mm

Hot rolled plate/sheet

T:10-60mm; W:310-810mm

2000-5800mm

Hot forged plate

T:70-250mm; W:310-810mm

2000-5800mm

Hot Forged block

T: 260-500mm; W: 300-1000mm

2000-5800mm


Surface Finish & Tolerance


Surface Finish

Turned  

Milled

Grinding(Best)

Polished(Best)

Peeled(Best)

Black Forged

Black Rolled

Tolerance

+0/+3mm

+0/+3mm

+0/+0.05mm

+0/+0.05mm

+0/+0.1mm

+0/+5mm

+0/+1mm

Straighness

1mm/1000mm max.

3mm/1000mm max.


Main Applications

1.2510 is a general-purpose cold work steel ideally suited for applications requiring high precision and wear resistance at ambient temperatures.


Precision Cold Work Tooling

  • Blanking, punching, stamping, and forming dies

  • Bending dies and drawing dies

  • Shear blades, trimming dies, and cutting tools (e.g., milling cutters, broaches, reamers)

  • Thread rolling tools and gauges


Other Industrial Uses

  • Woodworking tools (e.g., cutting knives)

  • Measuring instruments, gauges, and fixture components

  • Embossing dies for jewelry and metal stamping

  • Inserts for plastic molding tools


FAQ


Q1: How does O1 compare to A2 or D2 tool steel?

A1: O1 offers superior machinability and better dimensional stability during heat treatment than A2 or D2, with slightly lower wear resistance and strength. Choose O1 for precision applications where distortion control is critical.


Q2: What is the difference between 1.2510 and O1 steel?

A2: They are the identical material. 1.2510 is German DIN Werkstoff number, O1 is AISI American standard grade, JIS marked as SKS3, same chemical composition and mechanical performance.


Q3: Why does 1.2510 have small deformation after quenching?

A3: It adopts oil quenching mode with low cooling stress, matched with Mn-Cr-W alloy system which stabilizes martensite transformation, resulting in minimal dimensional shrinkage and warpage.


Q4: What is the maximum hardness achievable for 1.2510 steel?

A4: After 800℃ oil quenching + 200℃ low tempering, the maximum stable hardness reaches 62 HRC.


Ready to source O1 Tool Steel for your next precision project? Our technical team can assist with material selection, heat treatment recommendations, and custom sizes.


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